Rear Pulley Installation

Now it’s time to install the new pulley. Related posts: Rear Wheel Removal These are the tools: 7/32 HEX torque wrench anti seize Loctite 243 Terms and conditions: All work at own risk, NO warranty in ANY case of damage! STEP 1 First is to prepare the wheel on the table. Make sure the breaking rotor…

Swingarm Brace Screws (LEGO)

Just an interim stage in the assembly. As posted in Stainless Steel Screws I change a lot of OEM screws to stainless ones. The screws of the lego swingarm should only be removed when the rear axle is NOT tighten! Related posts: Rear Wheel Removal These are the tools: 1/4 HEX torque wrench anti seize Terms and conditions: All work at…

Idler Pulley Installation

Next step in reassembly is the idler pulley. Related posts: Idler Pulley Bolt Sprocket Installation These are the tools: 9/16 NUT torque wrench Terms and conditions: All work at own risk, NO warranty in ANY case of damage! STEP 1 Put the belt around the sprocket and install the idler pulley on the bolts. The belt runs…

Sprocket Installation

Finally it’s time for reassembly – first of all the Sprocket! Related posts: Rear Wheel Removal Sprocket Removal These are the Tools: 1/4 HEX 1 7/8 NUT sprocket locking tool torque wrench fixed wrench angle protractor Loctite 243 Loctite 271 Terms and conditions: All work at own risk, NO warranty in ANY case of damage! Step…

Sprocket Locking Tool

A short introduction to another xborg built – sprocket locking tool. Originally you need the HD “sprocket holding tool” (B-43982) and “sprocket locking tool” (B-45659) to remove and install the front sprocket. Very expensive… Therefore the xborg community crafted another fine workaround-tool which is easy to recreate… but I bought one from a member =D…

Idler Pulley Bolt

After a test fit of the idler pulley I realised a length difference on the bolts. Therefore I reinstalled both of them. Related posts: Rear Wheel Removal These are the Tools: 9/16 NUT 9/16 WRENCH Loctite 271 RED Terms and conditions: All work at own risk, NO warranty in ANY case of damage! Step 1 After removing the…

Idler Pulley Assembly

As I said I will go back to the stock tensioner. The FS is nice but the original is way better in different ways. The main reason why I installed it earlier is the color of the original (silver). Now it is black galvanized and because of that even more AWESOME! These are the Tools: TX40 1/4 HEX…

Finished Sprocket & Pulley

These are the parts for black zink (galvanized). As you can see I decided to switch back to the original tensioner on the idler pulley. 27T sprocket OEM tensioner for idler pulley new 1 7/8 sprocket nut (HD 35211-91B) And the 65T pulley after glass beads blasting ready for powder coating (RAL9005). Bad aluminium quality because of entrapped…

CNC Sprocket & Pulley

All parts are disassembled, now it is time to cnc them! The sprocket goes to Lucky (LUCKY HANDS) and the pulley to Pfeffi (P-Form). Just as an info,  this was done in January 2017… Weight check (before): Sprocket, 1299g Pulley, 1358g After three weeks the parts are back – fantastic work! And some close up’s… Weight check…

Sprocket Removal

Now it is time to remove the sprocket. Just follow the rear wheel removal guide to arrive at this point. Related posts: Rear Wheel Removal These are the Tools: 3/16 HEX 1 7/8 NUT sprocket locking tool soldering/welding lamp Terms and conditions: All work at own risk, NO warranty in ANY case of damage! Step 1 First…